How to Transport Double Girder Goliath Crane

Transporting a double girder goliath crane is a complex and challenging task that requires meticulous planning, precise execution, and adherence to safety regulations. Double girder goliath cranes, also known as gantry cranes, are large and heavy pieces of equipment used in various industries such as shipbuilding, construction, and manufacturing. These cranes are essential for lifting and moving heavy loads within a specific area. Due to their size and weight, transporting them from one location to another involves several critical steps. Here are some essential tips for transporting a double girder goliath crane safely and efficiently.

Understanding the Double Girder Goliath Crane

Before delving into the transportation process, it is crucial to understand the structure and components of a double girder goliath crane. This type of gantry crane consists of two main girders supported by legs that move on wheels along a fixed path. The crane’s lifting mechanism, usually a hoist or trolley, travels along the girders to lift and move heavy loads. Due to its large size and substantial weight, transporting a double girder goliath crane requires careful disassembly, handling, and reassembly.

Planning and Preparation

Conduct a Thorough Assessment:

The first step in transporting a double girder goliath crane is conducting a comprehensive assessment of the crane and the transportation route. This includes evaluating the crane’s dimensions, weight, and structural integrity. Additionally, assess the terrain, road conditions, and any potential obstacles along the transportation route. Identifying these factors early on helps in planning the logistics and ensuring a smooth transportation process.

Obtain Necessary Permits:

Transporting oversized and heavy equipment like a double girder goliath crane often requires special permits from local authorities. These permits may include route approvals, weight restrictions, and transportation schedules. Ensure that all necessary permits are obtained well in advance to avoid delays and legal complications during transportation.

Develop a Detailed Transportation Plan:

A detailed transportation plan is essential for the successful movement of the crane. This plan should include the disassembly process, handling procedures, transportation route, and reassembly at the destination. Collaborate with experienced engineers, rigging specialists, and transportation experts to develop a comprehensive plan that addresses all aspects of the transportation process.

Disassembly and Handling

Disassemble the Crane:

Disassembling the double girder goliath crane into manageable components is crucial for safe transportation. This typically involves removing the girders, legs, hoist, trolley, and other accessories. Follow the manufacturer’s guidelines and technical specifications for disassembly to ensure that the crane’s components are handled correctly and safely. Label and document each part to facilitate easy reassembly at the destination.

Use Appropriate Rigging and Lifting Equipment:

Handling the disassembled components of a double girder goliath crane requires specialized rigging and lifting equipment. Use heavy-duty cranes, forklifts, and rigging gear to lift and move the crane parts safely. Ensure that all lifting equipment is inspected and certified for the required load capacity. Employ experienced riggers and operators to handle the equipment and supervise the lifting and loading process.

Secure the Components:

Once the crane components are disassembled, secure them properly for transportation. Use high-quality straps, chains, and tie-downs to fasten the parts to the transport vehicles. Ensure that the components are evenly distributed and balanced to prevent shifting during transit. Double-check all fastenings and conduct a final inspection before starting the transportation journey.

Transportation

Choose the Right Transport Vehicles:

Selecting the appropriate transport vehicles is critical for the safe movement of the crane components. Depending on the size and weight of the parts, you may need flatbed trucks, lowboy trailers, or specialized heavy-haul vehicles. Ensure that the transport vehicles have the necessary load capacity and are equipped with proper securing mechanisms.

Plan the Route Carefully:

Plan the transportation route carefully, taking into consideration factors such as road conditions, bridge clearances, and weight restrictions. Avoid routes with sharp turns, narrow roads, and low overhead clearances. Coordinate with local authorities and utility companies to address any potential obstacles, such as overhead power lines or traffic signals, that may need to be temporarily removed or adjusted.

Safety Escorts and Pilot Cars:

For oversized loads like a double girder goliath crane, safety escorts and pilot cars are often required to ensure safe transportation. These vehicles help guide the transport vehicles, manage traffic, and provide warnings to other road users. Employ experienced escorts and pilot car operators who are familiar with the route and the specific requirements of transporting heavy equipment.

Reassembly at the Destination

Prepare the Site:

Before reassembling the double girder goliath crane at the destination, ensure that the site is properly prepared. This includes leveling the ground, installing any necessary foundations or supports, and clearing the area of obstacles. Verify that the site meets all safety and structural requirements for the crane’s operation.

Reassemble the Crane:

Reassemble the crane components according to the manufacturer’s guidelines and technical specifications. Use the labeled and documented parts to ensure accurate and efficient reassembly. Employ experienced engineers and technicians to oversee the reassembly process and conduct thorough inspections to verify the structural integrity and functionality of the crane.

Conduct Safety Inspections:

After reassembly, conduct comprehensive safety inspections and tests to ensure that the crane is operating correctly. Check all connections, fastenings, and electrical systems for any issues. Perform load tests and functional tests to verify that the crane can lift and move loads safely. Address any identified issues before putting the crane into operation.

Transporting a double girder goliath crane is a demanding task that requires careful planning, precise execution, and strict adherence to safety protocols. By conducting thorough assessments, obtaining necessary permits, and developing a detailed transportation plan, you can ensure a smooth and efficient transportation process. Proper disassembly, handling, and securing of the crane components are crucial for safe transit, while careful route planning and the use of appropriate transport vehicles help avoid potential obstacles. Finally, reassembling the crane at the destination and conducting safety inspections ensure that the crane is ready for operation. By following these tips, you can successfully transport a double girder goliath crane while minimizing risks and ensuring safety.